Visão geral da indústria do mercado global de fabrico contínuo e previsão para 2031 – Análise de mercado e quota de mercado

Mercado Global de Fabrico Contínuo – Visão Geral da Indústria

O crescimento robusto do sector farmacêutico global, com receitas superiores a 1 bilião de dólares em 2014 e o volume de negócios da indústria farmacêutica indiana a atingir 42,34 mil milhões de dólares no ano fiscal de 2021-22, destaca uma trajetória de expansão significativa . Esta expansão, impulsionada por diversos segmentos, como medicamentos genéricos, medicamentos OTC, medicamentos a granel, vacinas e áreas avançadas como biossimilares e produtos biológicos , necessita de soluções de produção avançadas. Os processos de fabrico contínuo, conhecidos pela sua maior eficiência, economia e flexibilidade, são cada vez mais vitais para satisfazer a crescente procura de uma produção rápida e de alta qualidade. À medida que as empresas farmacêuticas procuram agilizar as operações e responder rapidamente às necessidades do mercado, espera-se que a adoção da produção contínua acelere. Esta mudança estimulará um crescimento substancial no mercado global de produção contínua.

Este relatório de mercado fornece detalhes dos novos desenvolvimentos recentes, quota de mercado, tendências de mercado com base em segmentações e análises regionais, impacto dos líderes de mercado, análise das oportunidades em termos de bolsas de receitas emergentes, regulamentos de mercado, análise estratégica de crescimento do mercado, dimensão do mercado. , crescimentos do mercado em termos de categoria, nichos de aplicação e domínio, aprovações de produtos, lançamentos de produtos, expansões geográficas e inovações tecnológicas no mercado. Para mais informações sobre o mercado, contacte a equipa de analistas especializados da Data Bridge Market Research. A nossa equipa irá ajudá-lo a tomar uma decisão de mercado informada para alcançar o crescimento do mercado.

Tamanho do mercado global de fabrico contínuo e análise de mercado

À medida que as indústrias procuram melhorar o desempenho operacional e reduzir as despesas de produção, a adopção da produção contínua é cada vez mais reconhecida como uma estratégia fundamental. Os benefícios de custo e os ganhos de eficiência resultantes colocam a fabricação contínua como um eixo na indústria transformadora global. A Databridge Market Research mergulhou na análise abrangente do mercado e revelou que o mercado global de produtos de fabrico contínuo está a aumentar a um CAGR de 6,87%. A dimensão do mercado foi avaliada em 43,86 mil milhões de dólares em 2023 e deverá crescer para 74,63 mil milhões de dólares até 2031.

Dinâmica do mercado de fabrico contínuo

Motores de crescimento contínuo do mercado de fabrico

Procura de eficiência na fabricação

The demand for efficiency in the manufacturing sector is intensifying as companies seek to reduce costs, streamline operations, and boost productivity. Technological advancements and a need for quicker response times to market changes fuel this drive for operational excellence. As manufacturers adopt more efficient processes, this trend acts as a key global growth driver for the continuous manufacturing market, promoting innovation and scalability across industries.

Globalization and Market Expansion

Businesses increasingly operate on a global scale, driving the need for scalable and efficient production systems. Globalization has expanded market reach, necessitating production methods that can swiftly adapt to diverse and growing consumer demands across various regions. Continuous manufacturing offers the agility and consistency required to meet the complexities of a global market. By providing high-volume, rapid production capabilities, continuous manufacturing systems address the challenges posed by global supply chains and diverse market requirements, hence contributing to continuous global manufacturing market growth.

Continuous Manufacturing Market Growth Opportunities

Harnessing Customization for Global Growth

The increasing demand for customized products and the ability to rapidly adjust production processes present significant opportunities for continuous manufacturing systems. For instance, companies like Novartis are adopting continuous manufacturing techniques to efficiently produce a range of pharmaceutical products, including personalized medicines. With more pharmaceutical companies embracing these techniques, it drives global continuous manufacturing market growth by expanding the application of continuous processes beyond traditional sectors and into new, high-demand areas such as personalized medicine.

Stricter regulatory Compliances

Stricter regulatory requirements in industries such as pharmaceuticals and chemicals are driving the demand for continuous manufacturing systems that ensure consistent quality and safety. For instance, the U.S. Food and Drug Administration (FDA) has emphasized the importance of quality by design (QbD) and process control, which are integral to continuous manufacturing. Moreover, in the chemical industry, regulations such as the European Union's REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals) require rigorous safety and quality measures. Continuous manufacturing processes enable producers to meet these regulatory demands by providing better control over production parameters and reducing the risk of contamination.

Continuous Manufacturing Market Growth Challenges

Lack of Skilled Labor, a Key Challenge for Continuous Manufacturing Market Growth

The global continuous manufacturing market faces a significant challenge due to the shortage of skilled labor. Continuous manufacturing systems are highly complex, requiring a workforce that possesses specialized knowledge in areas such as automation, process control, and real-time data analysis. The advanced technologies involved in these systems, including AI-driven monitoring and precision engineering, demand operators and technicians with a deep understanding of both the technical and operational aspects of the process.

Supply Chain Disruptions

Continuous manufacturing systems depend heavily on a steady and reliable supply of raw materials to maintain uninterrupted production processes. Disruptions in the supply chain, whether due to global events like pandemics, geopolitical conflicts, or local issues such as transportation strikes or natural disasters, can severely impact production efficiency and output. For Instance, during the COVID-19 pandemic, many industries experienced significant supply chain disruptions that led to shortages of critical raw materials, halting continuous manufacturing processes and leading to delays in product delivery.

Continuous Manufacturing Market Size Growth Restraints 

Regulatory Hurdles acting as a Barrier to Continuous Manufacturing Market Growth

Continuous manufacturing offers significant advantages in quality control and efficiency. The complexity arises from the fact that different regulatory bodies, such as the FDA (Food and Drug Administration), EMA (European Medicines Agency), and other global agencies, may have varying requirements and standards for approving continuous manufacturing practices. Navigating these diverse regulations often requires extensive documentation, validation, and demonstration of process consistency, which can delay implementation and increase costs for manufacturers looking to adopt continuous production methods. Consequently, hindering the Global continuous manufacturing market growth.

Continuous Manufacturing Market Scope and Trends

• Germany-based THM Recycling Solutions is introducing its PG Power Granulator series, a modern and highly powerful line of granulators designed to meet the latest technological standards, replacing the ZM machine series, which has proven its efficiency worldwide in shredding metals, cable scrap, and plastic scrap.
• AMF Bakery Systems mixers offer automation, sanitation, and continuous processing, ensuring consistent quality and efficiency in large-scale production. Their advanced design also reduces downtime and enhances overall productivity.
• Geelen Counterflow introduces a new Continuous Dryer MkIII, which is suitable for energy-efficient drying of extruded products across a capacity range from 1 to 10 tonnes per hour.
• Cimbria has just won an order, the order includes a newly developed ECO-Logic continuous flow dryer, which is the latest generation of grain dryers with factors such as automatic operation control and process control as an essential part of the drying process.

Continuous Manufacturing Market Regional Analysis – Market Trends

Key Insights

• The North American continuous manufacturing market is experiencing substantial growth, driven by increasing demand for efficiency, innovation, supportive regulatory frameworks across various industries. Leading companies such as Pfizer, Merck, and Dow Chemical are at the forefront of adopting continuous manufacturing systems.
• The European continuous manufacturing market is rapidly Key factors fueling this growth includes expanding advancements in automation and process control technologies, supportive regulatory frameworks from agencies like the European Medicines Agency (EMA), and a strong focus on sustainability and resource efficiency.
• Shanghai Pharmaceuticals and Syntegon have entered into an agreement to establish a laboratory for continuous manufacturing technology in China. This collaboration aims to advance the application of this innovative technology, expedite the development cycles of new drugs, lower drug development costs, enhance the availability of new medications in China, and ultimately deliver greater value to patients.
• WuXi STA, a subsidiary of WuXi AppTec, has announced that its inaugural continuous manufacturing (CM) line for oral solid drugs is now operational at its drug product facility in Wuxi, China.

Continuous Manufacturing Market Leading Players

• GEA Group Aktiengesellschaft
• Thermo Fisher Scientific Inc.
• Hosokawa Micron Group
• Glatt GmbH
• Coperion GmbH
• L.B. BOHLE
• KORSCH AG
• Munson Machinery Co., Inc.
• Robert Bosch GmbH
• Gebrüder Lödige Maschinenbau GmbH
• Baker Perkins
• Scott Equipment Company, LLC
• Sturtevant, Inc.
• Novartis AG
• Siemens Medical Solutions USA, Inc.
• Genzyme Corporation
• Bayer AG
• Janssen Global Services, LLC
• Lilly
• Syntegon Technology GmbH
• 3P Biopharmaceuticals
• Abbott
• AbbVie Inc.
• Tecnologia de salas limpas ABN
• AC Imune

Desenvolvimentos recentes do mercado de fabrico contínuo

• Em novembro de 2023, a Bayer investiu 130 milhões de euros na construção de uma nova unidade de produção dedicada a produtos parenterais inovadores, incorporando tecnologias avançadas de fabrico contínuo.
• Em agosto de 2024, a Hovione e a GEA anunciaram o lançamento do ConsiGma CDC Flex e a instalação de uma nova plataforma de produção contínua de comprimidos de I&D à escala laboratorial nas instalações da Hovione em Portugal.
• Em abril de 2024, a Agência Europeia de Medicamentos (EMA) publicou a nova diretiva Q13 do ICH apoiando a utilização de tecnologias de fabrico contínuo. Espera-se que estas orientações simplifiquem o processo de aprovação e incentivem uma adoção mais ampla da produção contínua na Europa.
• A Tecnologia Analítica de Processo (PAT) é um avanço tecnológico recente no fabrico contínuo, proporcionando monitorização e controlo em tempo real. Ao empregar sensores e ferramentas analíticas de última geração, o PAT permite uma gestão precisa da qualidade do produto e da eficiência do processo, permitindo ajustes imediatos e minimizando a variabilidade

O relatório de mercado da DBMR sobre o mercado global de Fabrico Contínuo leva-o através de informações valiosas que podem contribuir para a tomada de várias decisões de negócio importantes. Com base nos nossos relatórios e experiência de pesquisa, pode criar estratégias de crescimento realistas para o seu negócio. 

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