글로벌 산업용 컨트롤러 시장 규모, 점유율 및 추세 분석 보고서 – 산업 개요 및 2031년까지의 예측

산업용 컨트롤러 시장 분석

산업용 컨트롤러 시장은 기술과 혁신적인 방법론의 발전으로 상당한 성장을 경험했습니다. 주목할 만한 발전 중 하나는 IoT(사물 인터넷) 기술의 통합으로, 산업 공정의 실시간 모니터링 및 제어가 가능합니다. 이를 통해 효율성이 향상되어 예측 유지 관리가 가능하고 가동 중단 시간이 줄었습니다.

또한 산업용 컨트롤러에 AI와 머신 러닝을 도입함으로써 의사 결정 프로세스가 개선되어 운영이 최적화되었습니다. 이러한 기술은 변화하는 조건에 동적으로 대응할 수 있는 적응형 제어 시스템을 용이하게 하여 생산성과 리소스 관리를 향상시킵니다.

또 다른 중요한 발전은 시스템 설계에 유연성을 제공하는 모듈형 컨트롤러의 사용 증가입니다. 이러한 컨트롤러는 다양한 장치와 쉽게 통합할 수 있어 제조업체가 특정 요구 사항에 따라 자동화 시스템을 사용자 정의할 수 있습니다. Industry 4.0 의 성장은 고급 산업용 컨트롤러에 대한 수요를 더욱 촉진했습니다. 산업이 자동화와 데이터 기반 통찰력에 점점 더 집중함에 따라 시장이 상당히 확대될 것으로 예상됩니다.

산업용 컨트롤러 시장 규모

글로벌 산업용 컨트롤러 시장 규모는 2023년에 1,060억 3,000만 달러로 평가되었으며, 2031년까지 2,425억 9,000만 달러에 도달할 것으로 예상되며, 2024년에서 2031년까지의 예측 기간 동안 CAGR은 10.90%입니다. Data Bridge Market Research에서 큐레이팅한 시장 보고서에는 시장 가치, 성장률, 세분화, 지리적 범위, 주요 업체와 같은 시장 시나리오에 대한 통찰력 외에도 심층적인 전문가 분석, 지리적으로 표현된 회사별 생산 및 용량, 유통업체 및 파트너의 네트워크 레이아웃, 자세하고 업데이트된 가격 추세 분석, 공급망 및 수요의 적자 분석이 포함됩니다.

산업용 컨트롤러 시장 동향

“산업용 컨트롤러에 IoT 통합”

The integration of the Internet of Things (IoT) is significantly driving growth in the industrial controller market. IoT-enabled controllers allow real-time data monitoring, enhancing operational efficiency and reducing downtime. For instance, Siemens has developed the S7-1500 series, which incorporates IoT technology to facilitate seamless communication between machines and systems. This connectivity enables predictive maintenance, where potential issues can be identified before they lead to failures, optimizing production processes. As industries increasingly adopt smart manufacturing practices, the demand for advanced industrial controllers that leverage IoT capabilities is expected to surge, creating substantial growth opportunities in the market.

Report Scope and Industrial Controller Market Segmentation

Industrial Controller Market Definition

An industrial controller is a specialized device used to manage and regulate industrial processes, machinery, and equipment. These controllers are integral to automation systems, ensuring precise control over variables such as temperature, pressure, and flow. Common types include Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), and Supervisory Control and Data Acquisition (SCADA) systems. Industrial controllers enable real-time monitoring and data analysis, enhancing efficiency and productivity. They support various industries, including manufacturing, oil and gas, and power generation, by providing reliable performance in harsh environments. Advanced features may include connectivity for IoT integration and remote access for system management.

Industrial Controller Market Dynamics

Drivers

• Automation of Industrial Processes

The increasing trend towards automation in manufacturing and production significantly drives the industrial controller market. As industries seek to enhance efficiency and productivity, industrial controllers play a vital role by enabling precise control over machinery and processes. For instance, In May 2023, OMRON Automation unveiled the NX502 industrial controller, focusing on real-time analysis and process optimization. This innovative product aims to enhance operational efficiency by delivering high-speed safety measures, thereby significantly reducing lead times in manufacturing processes. Moreover, the NX502 is engineered to maximize energy productivity, offering companies a powerful tool for improved performance and sustainable operations in industrial environments.

• Rising Demand for Smart Manufacturing

The shift towards smart manufacturing and Industry 4.0 significantly drives the industrial controller market. As manufacturers adopt advanced technologies, they require sophisticated controllers that can seamlessly integrate with IoT devices, sensors, and data analytics systems. For instance, In January 2023, B&R Industrial Automation GmbH launched the X2X+ backplane bus, an exciting new option that amplifies the performance of the existing X20 system by a factor of four. The compatibility of all current X20 I/O modules with the X2X+ ensures a seamless upgrade path. This innovation enables manufacturers to easily enhance their machinery's capabilities, providing a cost-effective solution for building more powerful and efficient machines.

Opportunities

• Integration of AI and Machine Learning

The integration of artificial intelligence (AI) and machine learning into industrial controllers presents significant market opportunities. These advanced technologies enhance decision-making through predictive analytics, enabling controllers to anticipate equipment failures and optimize maintenance schedules. For instance, Siemens’ SIMATIC controllers utilize AI algorithms to analyze real-time data from manufacturing processes, allowing for proactive adjustments that improve operational efficiency. This capability not only reduces downtime but also minimizes operational risks by ensuring optimal performance. As industries increasingly adopt smart manufacturing practices, the demand for AI-enabled industrial controllers is set to grow, driving innovation and investment in this technology sector.

• Rising Need for Customization and Flexibility

The increasing demand for customization and flexibility in manufacturing processes creates significant opportunities in the industrial controller market. Businesses are seeking controllers that can adapt to specific operational requirements, enabling them to produce a wider variety of products efficiently. For instance, in May 2022, Emerson Electric Co. introduced the PACSystems RSTi-EP CPE 200, a next-generation Programmable Automation Controller (PAC). This advanced controller is designed to support analytics, enabling end users to gain a competitive edge by enhancing efficiency, speed, and quality in their operations. With its robust features, the PACSystems RSTi-EP CPE 200 empowers industries to leverage data for informed decision-making and optimized performance.

Restraints/Challenges

• Complexity and Integration Issues

Complexity and integration issues significantly hinder the industrial controller market. Many organizations face challenges when attempting to integrate new controllers with existing machinery and systems. This process can be intricate and time-consuming, often requiring specialized knowledge and resources. Compatibility issues frequently arise, as legacy systems may not seamlessly interface with modern controllers, leading to increased project costs. These complications can result in implementation delays, causing disruptions in operations and prolonging return on investment timelines. Consequently, the difficulties associated with integration not only inflate project expenses but also deter organizations from adopting advanced industrial control solutions, ultimately restraining market growth.

• High Initial Investment

High initial investment is a significant restraint in the industrial controller market, particularly impacting small and medium-sized enterprises (SMEs). Upgrading to advanced industrial controllers involves substantial capital expenditure for equipment, software, and installation, which can be prohibitive for many SMEs. This financial burden discourages these businesses from modernizing their systems, leading to a reliance on outdated technologies that may not offer optimal efficiency or performance. As a result, the overall growth of the industrial controller market is limited, as a large segment of potential customers remains unable to invest in the necessary upgrades, stalling innovation and development within the industry.

This market report provides details of new recent developments, trade regulations, import-export analysis, production analysis, value chain optimization, market share, impact of domestic and localized market players, analyses opportunities in terms of emerging revenue pockets, changes in market regulations, strategic market growth analysis, market size, category market growths, application niches and dominance, product approvals, product launches, geographic expansions, technological innovations in the market. To gain more info on the market contact Data Bridge Market Research for an Analyst Brief, our team will help you take an informed market decision to achieve market growth.

Industrial Controller Market Scope

The market is segmented on the basis of type, component, application and control. The growth amongst these segments will help you analyze meagre growth segments in the industries and provide the users with a valuable market overview and market insights to help them make strategic decisions for identifying core market applications.

Type

• Programmable Logic Control (PLC)
• Distributed Control System (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Manufacturing Execution System (MES)
• Others

 Component

• Modular Terminal Blocks
• Relays and Optocouplers
• Surge Protectors
• Marking Systems
• Printing
• Ferulles Cable Lugs
• Handtools
• Testers
• Enclosure Products
• PCB Connectors and Terminals
• Heavy Duty Connectors
• Analog Signal Conditioner
• Electronics Housing
• Power Supplies
• Industrial Ethernet
• Remote IO

 Control

• On-Off Control
• Open-Loop Control
• Feed-Forward Control
• Closed-Loop Control

 Application

• Automotive
• Manufacturing
• Oil and Gas
• Energy and Utilities
• Water and Wastewater
• Food Processing and Beverage
• Aerospace and Aviation

Industrial Controller Market Regional Analysis

The market is analyzed and market size insights and trends are provided by type, component, application and control as referenced above.

The countries covered in the market report are U.S., Canada, Mexico in North America, Germany, Sweden, Poland, Denmark, Italy, U.K., France, Spain, Netherland, Belgium, Switzerland, Turkey, Russia, Rest of Europe in Europe, Japan, China, India, South Korea, New Zealand, Vietnam, Australia, Singapore, Malaysia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific (APAC) in Asia-Pacific (APAC), Brazil, Argentina, Rest of South America as a part of South America, U.A.E, Saudi Arabia, Oman, Qatar, Kuwait, South Africa, Rest of Middle East and Africa (MEA) as a part of Middle East and Africa (MEA).

North America is expected to dominate the industrial controller market due to government-favored policies promoting factory automation and a rising demand for intelligent and automated manufacturing systems. Key industries in the region, including automotive and aerospace, are increasingly adopting advanced technologies to enhance efficiency and productivity. This focus on innovation and automation is driving growth, positioning North America as a leader in the industrial controller sector.

Asia-Pacific is expected to show lucrative growth in the industrial controller market during the forecast period. This growth is driven by the rising trend of automation across various industries and innovative technological advancements in the region. Countries such as China and India are significantly investing in smart manufacturing and IoT technologies, further propelling demand for advanced industrial controllers to enhance operational efficiency and productivity.

The country section of the report also provides individual market impacting factors and changes in market regulation that impact the current and future trends of the market. Data points such as down-stream and upstream value chain analysis, technical trends and porter's five forces analysis, case studies are some of the pointers used to forecast the market scenario for individual countries. Also, the presence and availability of global brands and their challenges faced due to large or scarce competition from local and domestic brands, impact of domestic tariffs and trade routes are considered while providing forecast analysis of the country data.

Industrial Controller Market Share

The market competitive landscape provides details by competitor. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies' focus related to market.

Industrial Controller Market Leaders Operating in the Market Are:

• National Instruments Corp. (U.S.)
• Ascon Tecnologic Srl (Italy)
• Siemens (Germany)
• Mitsubishi Electric Corporation (Japan)
• General Electric (U.S.)
• OMRON Corporation (Japan)
• Red Lion (U.S.)
• B&R (Austria)
• Schneider Electric (France)
• ABB (Switzerland)
• Honeywell International Inc. (U.S.)
• Rockwell Automation, Inc. (U.S.)
• Emerson Electric Co. (U.S.)
• Belden Inc. (U.S.)
• Kawasaki Heavy Industries, Ltd. (Japan)
• Yokogawa Electric Corporation (Japan)
• Hitachi Industrial Equipment Systems Co., Ltd. (Japan)
• IDEC Corporation (Japan)
• Koyo Electronics Industries Co., Ltd. (Japan)
• Delta Electronics, Inc. (Taiwan)

Latest Developments in Industrial Controller Market

• In May 2023, OMRON Automation unveiled the NX502 industrial controller, focusing on real-time analysis and process optimization. This innovative product aims to enhance operational efficiency by delivering high-speed safety measures, thereby significantly reducing lead times in manufacturing processes. Moreover, the NX502 is engineered to maximize energy productivity, offering companies a powerful tool for improved performance and sustainable operations in industrial environments
• In January 2023, B&R Industrial Automation GmbH launched the X2X+ backplane bus, an exciting new option that amplifies the performance of the existing X20 system by a factor of four. The compatibility of all current X20 I/O modules with the X2X+ ensures a seamless upgrade path. This innovation enables manufacturers to easily enhance their machinery's capabilities, providing a cost-effective solution for building more powerful and efficient machines
• In November 2022, Rockwell Automation enhanced its Allen-Bradley Micro850 and Micro870 2080-Lx0E controllers by integrating the latest version of the Connected Components Workbench software. This upgrade significantly boosts connectivity and design efficiency, featuring a new Class 1 implicit messaging capability. The improved controllers support up to eight EtherNet/IP devices, allowing for streamlined communication and control in various automation applications, ultimately increasing system performance and flexibility
• 2022년 9월, 히타치(Hitachi, Ltd.)는 제조 시스템 통합업체(SI)인 Flexware Innovation, Inc.를 인수한다고 발표했습니다. 이 전략적 움직임은 히타치의 북미 사업 역량, 특히 제조 실행 시스템(MES), SCADA, 비즈니스 인텔리전스(BI), ERP 구현과 같은 분야를 강화하기 위한 것입니다. 이 인수는 로봇 시스템 통합 및 자동화 솔루션을 전문으로 하는 JR Automation과 함께 디지털화 노력을 가속화하는 것을 목표로 합니다.
• 2022년 5월, Emerson Electric Co.는 차세대 프로그래밍 가능 자동화 컨트롤러(PAC)인 PACSystems RSTi-EP CPE 200을 출시했습니다. 이 고급 컨트롤러는 분석을 지원하도록 설계되어 최종 사용자가 운영에서 효율성, 속도 및 품질을 향상시켜 경쟁 우위를 확보할 수 있습니다. 견고한 기능을 갖춘 PACSystems RSTi-EP CPE 200은 산업이 데이터를 활용하여 정보에 입각한 의사 결정과 최적화된 성과를 낼 수 있도록 지원합니다.
• 2022년 4월, ABB와 Ramboll은 글로벌 해상 풍력 부문에서 새로운 해상 변전소 기회에 대해 협력하기 위한 양해각서를 체결했습니다. 이 파트너십은 두 회사의 전기, 자동화, SCADA 및 통신 장비 설계 및 공급에 대한 전문 지식을 활용할 것입니다. 두 회사의 협력은 엔지니어링, 제품 개발, 설치 및 운영 유지 관리를 강화하여 해상 풍력 에너지 솔루션의 성장과 지속 가능성에 기여할 것입니다.

SKU-60269