世界の産業用コントローラー市場の規模、シェア、トレンド分析レポート – 業界の概要と 2031 年までの予測

産業用コントローラ市場分析

産業用コントローラ市場は、技術の進歩と革新的な方法論により、大幅な成長を遂げてきました。注目すべき進歩の 1 つは、産業プロセスのリアルタイム監視と制御を可能にする IoT (モノのインターネット) 技術の統合です。これにより効率が向上し、予測メンテナンスが可能になり、ダウンタイムが短縮されます。

さらに、産業用コントローラに AI と機械学習を導入することで、意思決定プロセスが改善され、運用が最適化されます。これらのテクノロジーにより、変化する状況に動的に対応できる適応制御システムが促進され、生産性とリソース管理が向上します。

もう 1 つの重要な進歩は、システム設計に柔軟性をもたらすモジュラー コントローラーの使用が増えていることです。これらのコントローラーはさまざまなデバイスと簡単に統合できるため、メーカーは特定のニーズに基づいて自動化システムをカスタマイズできます。インダストリー 4.0の成長により、高度な産業用コントローラーの需要がさらに高まっています。業界が自動化とデータ駆動型の洞察にますます重点を置くようになるにつれて、市場は大幅に拡大すると予測されています。

産業用コントローラ市場規模

世界の産業用コントローラー市場規模は、2023年に1,060.3億米ドルと評価され、2024年から2031年の予測期間中に10.90%のCAGRで成長し、2031年には2,425.9億米ドルに達すると予測されています。市場価値、成長率、セグメンテーション、地理的範囲、主要プレーヤーなどの市場シナリオに関する洞察に加えて、Data Bridge Market Researchがまとめた市場レポートには、詳細な専門家の分析、地理的に表された企業別の生産と生産能力、販売代理店とパートナーのネットワークレイアウト、詳細で最新の価格動向分析、サプライチェーンと需要の不足分析も含まれています。

産業用コントローラ市場の動向

「産業用コントローラにおける IoT の統合」

The integration of the Internet of Things (IoT) is significantly driving growth in the industrial controller market. IoT-enabled controllers allow real-time data monitoring, enhancing operational efficiency and reducing downtime. For instance, Siemens has developed the S7-1500 series, which incorporates IoT technology to facilitate seamless communication between machines and systems. This connectivity enables predictive maintenance, where potential issues can be identified before they lead to failures, optimizing production processes. As industries increasingly adopt smart manufacturing practices, the demand for advanced industrial controllers that leverage IoT capabilities is expected to surge, creating substantial growth opportunities in the market.

Report Scope and Industrial Controller Market Segmentation

Industrial Controller Market Definition

An industrial controller is a specialized device used to manage and regulate industrial processes, machinery, and equipment. These controllers are integral to automation systems, ensuring precise control over variables such as temperature, pressure, and flow. Common types include Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), and Supervisory Control and Data Acquisition (SCADA) systems. Industrial controllers enable real-time monitoring and data analysis, enhancing efficiency and productivity. They support various industries, including manufacturing, oil and gas, and power generation, by providing reliable performance in harsh environments. Advanced features may include connectivity for IoT integration and remote access for system management.

Industrial Controller Market Dynamics

Drivers

• Automation of Industrial Processes

The increasing trend towards automation in manufacturing and production significantly drives the industrial controller market. As industries seek to enhance efficiency and productivity, industrial controllers play a vital role by enabling precise control over machinery and processes. For instance, In May 2023, OMRON Automation unveiled the NX502 industrial controller, focusing on real-time analysis and process optimization. This innovative product aims to enhance operational efficiency by delivering high-speed safety measures, thereby significantly reducing lead times in manufacturing processes. Moreover, the NX502 is engineered to maximize energy productivity, offering companies a powerful tool for improved performance and sustainable operations in industrial environments.

• Rising Demand for Smart Manufacturing

The shift towards smart manufacturing and Industry 4.0 significantly drives the industrial controller market. As manufacturers adopt advanced technologies, they require sophisticated controllers that can seamlessly integrate with IoT devices, sensors, and data analytics systems. For instance, In January 2023, B&R Industrial Automation GmbH launched the X2X+ backplane bus, an exciting new option that amplifies the performance of the existing X20 system by a factor of four. The compatibility of all current X20 I/O modules with the X2X+ ensures a seamless upgrade path. This innovation enables manufacturers to easily enhance their machinery's capabilities, providing a cost-effective solution for building more powerful and efficient machines.

Opportunities

• Integration of AI and Machine Learning

The integration of artificial intelligence (AI) and machine learning into industrial controllers presents significant market opportunities. These advanced technologies enhance decision-making through predictive analytics, enabling controllers to anticipate equipment failures and optimize maintenance schedules. For instance, Siemens’ SIMATIC controllers utilize AI algorithms to analyze real-time data from manufacturing processes, allowing for proactive adjustments that improve operational efficiency. This capability not only reduces downtime but also minimizes operational risks by ensuring optimal performance. As industries increasingly adopt smart manufacturing practices, the demand for AI-enabled industrial controllers is set to grow, driving innovation and investment in this technology sector.

• Rising Need for Customization and Flexibility

The increasing demand for customization and flexibility in manufacturing processes creates significant opportunities in the industrial controller market. Businesses are seeking controllers that can adapt to specific operational requirements, enabling them to produce a wider variety of products efficiently. For instance, in May 2022, Emerson Electric Co. introduced the PACSystems RSTi-EP CPE 200, a next-generation Programmable Automation Controller (PAC). This advanced controller is designed to support analytics, enabling end users to gain a competitive edge by enhancing efficiency, speed, and quality in their operations. With its robust features, the PACSystems RSTi-EP CPE 200 empowers industries to leverage data for informed decision-making and optimized performance.

Restraints/Challenges

• Complexity and Integration Issues

Complexity and integration issues significantly hinder the industrial controller market. Many organizations face challenges when attempting to integrate new controllers with existing machinery and systems. This process can be intricate and time-consuming, often requiring specialized knowledge and resources. Compatibility issues frequently arise, as legacy systems may not seamlessly interface with modern controllers, leading to increased project costs. These complications can result in implementation delays, causing disruptions in operations and prolonging return on investment timelines. Consequently, the difficulties associated with integration not only inflate project expenses but also deter organizations from adopting advanced industrial control solutions, ultimately restraining market growth.

• High Initial Investment

High initial investment is a significant restraint in the industrial controller market, particularly impacting small and medium-sized enterprises (SMEs). Upgrading to advanced industrial controllers involves substantial capital expenditure for equipment, software, and installation, which can be prohibitive for many SMEs. This financial burden discourages these businesses from modernizing their systems, leading to a reliance on outdated technologies that may not offer optimal efficiency or performance. As a result, the overall growth of the industrial controller market is limited, as a large segment of potential customers remains unable to invest in the necessary upgrades, stalling innovation and development within the industry.

This market report provides details of new recent developments, trade regulations, import-export analysis, production analysis, value chain optimization, market share, impact of domestic and localized market players, analyses opportunities in terms of emerging revenue pockets, changes in market regulations, strategic market growth analysis, market size, category market growths, application niches and dominance, product approvals, product launches, geographic expansions, technological innovations in the market. To gain more info on the market contact Data Bridge Market Research for an Analyst Brief, our team will help you take an informed market decision to achieve market growth.

Industrial Controller Market Scope

The market is segmented on the basis of type, component, application and control. The growth amongst these segments will help you analyze meagre growth segments in the industries and provide the users with a valuable market overview and market insights to help them make strategic decisions for identifying core market applications.

Type

• Programmable Logic Control (PLC)
• Distributed Control System (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Manufacturing Execution System (MES)
• Others

 Component

• Modular Terminal Blocks
• Relays and Optocouplers
• Surge Protectors
• Marking Systems
• Printing
• Ferulles Cable Lugs
• Handtools
• Testers
• Enclosure Products
• PCB Connectors and Terminals
• Heavy Duty Connectors
• Analog Signal Conditioner
• Electronics Housing
• Power Supplies
• Industrial Ethernet
• Remote IO

 Control

• On-Off Control
• Open-Loop Control
• Feed-Forward Control
• Closed-Loop Control

 Application

• Automotive
• Manufacturing
• Oil and Gas
• Energy and Utilities
• Water and Wastewater
• Food Processing and Beverage
• Aerospace and Aviation

Industrial Controller Market Regional Analysis

The market is analyzed and market size insights and trends are provided by type, component, application and control as referenced above.

The countries covered in the market report are U.S., Canada, Mexico in North America, Germany, Sweden, Poland, Denmark, Italy, U.K., France, Spain, Netherland, Belgium, Switzerland, Turkey, Russia, Rest of Europe in Europe, Japan, China, India, South Korea, New Zealand, Vietnam, Australia, Singapore, Malaysia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific (APAC) in Asia-Pacific (APAC), Brazil, Argentina, Rest of South America as a part of South America, U.A.E, Saudi Arabia, Oman, Qatar, Kuwait, South Africa, Rest of Middle East and Africa (MEA) as a part of Middle East and Africa (MEA).

North America is expected to dominate the industrial controller market due to government-favored policies promoting factory automation and a rising demand for intelligent and automated manufacturing systems. Key industries in the region, including automotive and aerospace, are increasingly adopting advanced technologies to enhance efficiency and productivity. This focus on innovation and automation is driving growth, positioning North America as a leader in the industrial controller sector.

Asia-Pacific is expected to show lucrative growth in the industrial controller market during the forecast period. This growth is driven by the rising trend of automation across various industries and innovative technological advancements in the region. Countries such as China and India are significantly investing in smart manufacturing and IoT technologies, further propelling demand for advanced industrial controllers to enhance operational efficiency and productivity.

The country section of the report also provides individual market impacting factors and changes in market regulation that impact the current and future trends of the market. Data points such as down-stream and upstream value chain analysis, technical trends and porter's five forces analysis, case studies are some of the pointers used to forecast the market scenario for individual countries. Also, the presence and availability of global brands and their challenges faced due to large or scarce competition from local and domestic brands, impact of domestic tariffs and trade routes are considered while providing forecast analysis of the country data.

Industrial Controller Market Share

The market competitive landscape provides details by competitor. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies' focus related to market.

Industrial Controller Market Leaders Operating in the Market Are:

• National Instruments Corp. (U.S.)
• Ascon Tecnologic Srl (Italy)
• Siemens (Germany)
• Mitsubishi Electric Corporation (Japan)
• General Electric (U.S.)
• OMRON Corporation (Japan)
• Red Lion (U.S.)
• B&R (Austria)
• Schneider Electric (France)
• ABB (Switzerland)
• Honeywell International Inc. (U.S.)
• Rockwell Automation, Inc. (U.S.)
• Emerson Electric Co. (U.S.)
• Belden Inc. (U.S.)
• Kawasaki Heavy Industries, Ltd. (Japan)
• Yokogawa Electric Corporation (Japan)
• Hitachi Industrial Equipment Systems Co., Ltd. (Japan)
• IDEC Corporation (Japan)
• Koyo Electronics Industries Co., Ltd. (Japan)
• Delta Electronics, Inc. (Taiwan)

Latest Developments in Industrial Controller Market

• In May 2023, OMRON Automation unveiled the NX502 industrial controller, focusing on real-time analysis and process optimization. This innovative product aims to enhance operational efficiency by delivering high-speed safety measures, thereby significantly reducing lead times in manufacturing processes. Moreover, the NX502 is engineered to maximize energy productivity, offering companies a powerful tool for improved performance and sustainable operations in industrial environments
• In January 2023, B&R Industrial Automation GmbH launched the X2X+ backplane bus, an exciting new option that amplifies the performance of the existing X20 system by a factor of four. The compatibility of all current X20 I/O modules with the X2X+ ensures a seamless upgrade path. This innovation enables manufacturers to easily enhance their machinery's capabilities, providing a cost-effective solution for building more powerful and efficient machines
• In November 2022, Rockwell Automation enhanced its Allen-Bradley Micro850 and Micro870 2080-Lx0E controllers by integrating the latest version of the Connected Components Workbench software. This upgrade significantly boosts connectivity and design efficiency, featuring a new Class 1 implicit messaging capability. The improved controllers support up to eight EtherNet/IP devices, allowing for streamlined communication and control in various automation applications, ultimately increasing system performance and flexibility
• 日立製作所は2022年9月、製造システムインテグレーター（SI）であるFlexware Innovation, Inc.の買収を発表しました。この戦略的な動きは、北米における日立のビジネス能力、特に製造実行システム（MES）、SCADA、ビジネスインテリジェンス（BI）、ERP実装などの分野を強化することを目的としています。この買収は、ロボットシステム統合と自動化ソリューションを専門とするJRオートメーションとともに、デジタル化の取り組みを加速することを目指しています。
• 2022年5月、エマソンエレクトリック社は次世代のプログラマブルオートメーションコントローラー（PAC）であるPACSystems RSTi-EP CPE 200を発表しました。この高度なコントローラーは分析をサポートするように設計されており、エンドユーザーは業務の効率、スピード、品質を向上させることで競争上の優位性を獲得できます。堅牢な機能を備えたPACSystems RSTi-EP CPE 200は、業界がデータを活用して情報に基づいた意思決定を行い、パフォーマンスを最適化できるようにします。
• 2022年4月、ABBとランボルは、世界の洋上風力セクターにおける新たな洋上変電所の機会について協力するための覚書を締結しました。このパートナーシップは、電気、自動化、SCADA、通信機器の設計と供給における両社の専門知識を活用します。両社の共同の取り組みにより、エンジニアリング、製品開発、設置、運用保守が強化され、洋上風力エネルギーソリューションの成長と持続可能性に貢献します。

SKU-60269