Global Spunbond Nonwovens Market Size, Share, and Trends Analysis Report – Industry Overview and Forecast to 2032

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Spunbond Nonwovens Market Analysis

The spunbond nonwovens market is experiencing significant growth, driven by increasing demand across hygiene, medical, automotive, and packaging industries. Spunbond nonwovens, known for their durability, lightweight properties, and cost-effectiveness, are widely used in disposable medical gowns, diapers, filtration systems, and geotextiles. The rise in healthcare awareness, coupled with growing consumer preference for eco-friendly and sustainable materials, is further fueling market expansion. Technological advancements, such as the incorporation of biopolymer-based spunbond fabrics and enhanced manufacturing processes such as multi-layered spunbond structures, are improving product efficiency and environmental sustainability. Companies such as Berry Global and Schouw and Co. are investing in capacity expansion and RandD to develop high-performance and recyclable spunbond materials. In addition, the integration of automation and AI-driven quality control in production processes is optimizing output and reducing operational costs. The Asia-Pacific region, led by China and India, dominates the market due to the presence of key manufacturers and increasing industrial applications. With continuous innovation and strong demand from various end-use sectors, the spunbond nonwovens market is poised for substantial growth in the coming years.

Spunbond Nonwovens Market Size

The global spunbond nonwovens market size was valued at USD 6.41 billion in 2024 and is projected to reach USD 16.86 billion by 2032, with a CAGR of 12.85% during the forecast period of 2025 to 2032. In addition to the insights on market scenarios such as market value, growth rate, segmentation, geographical coverage, and major players, the market reports curated by the Data Bridge Market Research also include import export analysis, production capacity overview, production consumption analysis, price trend analysis, climate change scenario, supply chain analysis, value chain analysis, raw material/consumables overview, vendor selection criteria, PESTLE Analysis, Porter Analysis, and regulatory framework.

Spunbond Nonwovens Market Trends

“Increasing Adoption of Sustainable and Biodegradable Nonwoven Fabrics”

One notable trend in the spunbond nonwovens market is the increasing adoption of sustainable and biodegradable nonwoven fabrics, driven by rising environmental concerns and stringent regulations on plastic waste. Manufacturers are focusing on developing eco-friendly alternatives, such as bio-based polypropylene (PP) and polylactic acid (PLA) spunbond fabrics, to reduce dependency on petroleum-based raw materials. For instance, Acme Mills recently introduced its Natura line of PLA-based nonwovens, designed to replace traditional polyester (PET) and polypropylene (PP) materials in hygiene and medical applications. In addition, Berry Global has integrated post-consumer recycled (PCR) content into its Silotite bale wrap film, demonstrating the industry’s shift towards circular economy solutions. With growing consumer demand for sustainable products in hygiene, medical, and packaging sectors, the development of biodegradable spunbond nonwovens is expected to gain significant momentum. This trend aligns with global sustainability goals and enhances product performance while reducing environmental impact.

Report Scope and Spunbond Nonwovens Market Segmentation       

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Spunbond Nonwovens Market Definition

Spunbond nonwovens are a type of fabric made by spinning and bonding continuous filaments of thermoplastic polymers, such as polypropylene (PP), polyester (PET), or polyethylene (PE), without the use of weaving or knitting. These materials are produced through a melt-spinning process, where polymer resins are extruded, drawn into fine fibers, and then thermally or chemically bonded to create a lightweight, durable, and breathable fabric.

Spunbond Nonwovens Market Dynamics

Drivers

• Growing Demand for Hygiene and Medical Products

The increasing reliance on spunbond nonwovens in hygiene and medical applications is a major driver of market growth. These materials are widely used in diapers, sanitary napkins, surgical gowns, and face masks due to their lightweight, breathable, and absorbent properties. The global rise in population, coupled with growing awareness of hygiene and infection control, is fueling demand for these products. For instance, the COVID-19 pandemic significantly accelerated the production of nonwoven-based PPE kits and face masks to meet healthcare and consumer needs. Governments and regulatory bodies have also implemented stringent health and safety standards, further driving the adoption of high-performance nonwovens in medical applications.

• Rising Adoption in Sustainable and Eco-friendly Solutions

Environmental concerns and stringent regulations are pushing manufacturers toward developing biodegradable and recyclable spunbond nonwovens. Companies such as Acme Mills and Berry Global are at the forefront of this shift, incorporating bio-based polypropylene (PP) and post-consumer recycled (PCR) content into their products. This innovation helps reduce the environmental impact of nonwovens while maintaining their durability and performance. For instance, Berry Global’s B Circular Range of agricultural films now includes 25% PCR content, reflecting the industry’s commitment to sustainability. As consumers and businesses prioritize eco-friendly solutions, the demand for sustainable spunbond nonwovens continues to rise, positioning them as a crucial market driver.

Opportunities

• Expanding Applications in Agriculture and Packaging

Spunbond nonwovens are gaining traction in the agricultural sector due to their breathability, lightweight nature, and durability. These materials are widely used for crop covers, mulch films, and greenhouse shading, helping farmers enhance crop yield while providing protection against pests, excessive sunlight, and harsh weather conditions. For instance, Berry Global offers advanced spunbond nonwovens designed for agricultural applications, improving water retention and soil protection. Similarly, the packaging industry is adopting nonwoven materials for protective wraps, industrial packaging, and cushioning materials due to their tear resistance and eco-friendly attributes. The growing demand for sustainable and reusable packaging solutions is creating new opportunities for nonwoven manufacturers to develop customized, high-performance materials tailored to various industry needs.

• Advancements in Smart and High-Performance Nonwovens

Technological advancements in polymer processing, nanotechnology, and functional coatings are driving innovation in spunbond nonwovens, making them more durable, flexible, and performance-enhancing. These smart materials now offer antimicrobial, UV-resistant, and flame-retardant properties, enabling their use in demanding applications such as automotive interiors, geotextiles, and construction materials. For instance, Freudenberg Performance Materials has developed flame-resistant spunbond nonwovens for the automotive industry, improving safety standards in vehicle interiors. Similarly, in the construction sector, nonwoven geotextiles are being used for drainage, erosion control, and soil stabilization. Companies investing in research and development to enhance the functional attributes of spunbond nonwovens will be well-positioned to capitalize on the growing industrial applications of these advanced materials.

Restraints/Challenges

• Non-Biodegradable Nature of Synthetic Spunbond Nonwovens

One of the major challenges in the spunbond nonwovens market is the environmental impact of synthetic materials, particularly polypropylene and polyester. These materials are non-biodegradable, meaning they persist in the environment for years after disposal. The widespread use of spunbond nonwovens in single-use applications, such as medical masks, disposable hygiene products, and packaging, contributes significantly to plastic waste accumulation. For instance, during the COVID-19 pandemic, the demand for disposable face masks and PPE kits surged, leading to a massive increase in plastic waste disposal problems. With growing concerns about plastic pollution, regulatory bodies are imposing stricter waste management policies, making it increasingly difficult for manufacturers to continue using traditional synthetic spunbond nonwovens without addressing their environmental impact.

• Regulatory Push for Sustainable and Biodegradable Alternatives

Governments across regions such as Europe and North America are implementing strict environmental regulations to reduce plastic waste and encourage the use of sustainable and biodegradable alternatives in the nonwovens industry. For instance, the European Union’s Single-Use Plastics Directive (SUPD) bans or restricts certain single-use plastic products, compelling manufacturers to develop eco-friendly substitutes. Similarly, California's Plastic Waste Reduction Regulations have placed restrictions on non-recyclable plastic packaging, impacting industries that rely on synthetic spunbond nonwovens. These regulatory pressures force manufacturers to invest in sustainable materials and advanced recycling technologies, which can be costly and technologically challenging. The transition to biodegradable spunbond nonwovens, such as those made from PLA (polylactic acid) or natural fibers, requires significant RandD investments, making it difficult for smaller manufacturers to compete with well-established industry leaders.

This market report provides details of new recent developments, trade regulations, import-export analysis, production analysis, value chain optimization, market share, impact of domestic and localized market players, analyses opportunities in terms of emerging revenue pockets, changes in market regulations, strategic market growth analysis, market size, category market growths, application niches and dominance, product approvals, product launches, geographic expansions, technological innovations in the market. To gain more info on the market contact Data Bridge Market Research for an Analyst Brief, our team will help you take an informed market decision to achieve market growth.

Impact and Current Market Scenario of Raw Material Shortage and Shipping Delays

Data Bridge Market Research offers a high-level analysis of the market and delivers information by keeping in account the impact and current market environment of raw material shortage and shipping delays. This translates into assessing strategic possibilities, creating effective action plans, and assisting businesses in making important decisions. Apart from the standard report, we also offer in-depth analysis of the procurement level from forecasted shipping delays, distributor mapping by region, commodity analysis, production analysis, price mapping trends, sourcing, category performance analysis, supply chain risk management solutions, advanced benchmarking, and other services for procurement and strategic support.

Expected Impact of Economic Slowdown on the Pricing and Availability of Products

When economic activity slows, industries begin to suffer. The forecasted effects of the economic downturn on the pricing and accessibility of the products are taken into account in the market insight reports and intelligence services provided by DBMR. With this, our clients can typically keep one step ahead of their competitors, project their sales and revenue, and estimate their profit and loss expenditures.

Spunbond Nonwovens Market Scope

The market is segmented on the basis of material type, function, method, and end users. The growth amongst these segments will help you analyse meagre growth segments in the industries and provide the users with a valuable market overview and market insights to help them make strategic decisions for identifying core market applications.

Material Type

• Polypropylene
• Polyester
• Polyethylene
• Others

Function

• Disposable
• Non-Disposable

Method

• Conduction
• Convection
• Radiation

End Users

• Hygiene and Personal Care
• Medical
• Building and Construction
• Agriculture
• Automotive
• Packaging

Spunbond Nonwovens Market Regional Analysis

The market is analysed and market size insights and trends are provided by country, material type, function, method, and end users as referenced above.

The countries covered in the market report are U.S., Canada and Mexico in North America, Germany, France, U.K., Netherlands, Switzerland, Belgium, Russia, Italy, Spain, Turkey, Rest of Europe in Europe, China, Japan, India, South Korea, Singapore, Malaysia, Australia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific (APAC) in the Asia-Pacific (APAC), Saudi Arabia, U.A.E., South Africa, Egypt, Israel, Rest of Middle East and Africa (MEA) as a part of Middle East and Africa (MEA), Brazil, Argentina and Rest of South America as part of South America.

North America dominates the spunbond nonwovens market due to its well-established industrial sector and growing demand for hygiene products such as diapers and feminine care items. The region's increasing consumer awareness regarding personal hygiene and rising per capita income further contribute to market expansion. In addition, advancements in manufacturing technologies and the presence of key industry players drive innovation and product development. With a strong supply chain and increasing adoption of sustainable nonwoven materials, North America continues to be a key player in the global spunbond nonwovens market.

Asia-Pacific is projected to experience fastest growth in the spunbond nonwovens market from 2025 to 2032, driven by the increasing demand for automotive interior materials in the region. The rapid expansion of the automotive industry, coupled with rising consumer preferences for lightweight and durable materials, is fueling market growth. In addition, advancements in nonwoven fabric technology and increasing investments in manufacturing facilities are further enhancing production capabilities. With strong government support and a growing focus on sustainable and high-performance materials, Asia-Pacific is emerging as a key hub for spunbond nonwoven production.

The country section of the report also provides individual market impacting factors and changes in regulation in the market domestically that impacts the current and future trends of the market. Data points such as down-stream and upstream value chain analysis, technical trends and porter's five forces analysis, case studies are some of the pointers used to forecast the market scenario for individual countries. Also, the presence and availability of global brands and their challenges faced due to large or scarce competition from local and domestic brands, impact of domestic tariffs and trade routes are considered while providing forecast analysis of the country data.   

Spunbond Nonwovens Market Share

The market competitive landscape provides details by competitor. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies' focus related to market.

Spunbond Nonwovens Market Leaders Operating in the Market Are:

• Sunshine Nonwoven Fabric Co. Ltd. (China)
• Fitesa S.A. (Brazil)
• Radici Partecipazioni SpA (Italy)
• Fiberweb India Ltd. (India)
• Surya Textech (India)
• Asahi Kasei Corporation (Japan)
• Toray Industries, Inc. (Japan)
• Dalian Ruiguang Nonwoven Group Co., Ltd. (China)
• Schouw and Co. (Denmark)
• Berry Global Inc. (U.S.)
• Kolon Industries, Inc. (South Korea)
• PFNonwovens Holding s.r.o. (Czech Republic)
• Freudenberg Performance Materials Holding SE and Co. KG. (Germany)
• Mogul Co., Ltd. (Turkey)
• Suominen Corporation (Finland)
• Kuraray Co., Ltd. (Japan)
• KCWW (Kimberly-Clark Worldwide, Inc.) (U.S.)
• Avgol Industries 1953 Ltd. (Israel)

Latest Developments in Spunbond Nonwovens Market

• In December 2024, Acme Mills introduced Natura, a new line of biobased polylactic acid (PLA) fabrics designed to replace conventional petroleum-based nonwovens such as PET, PP, and Nylon. This product launch aims to address environmental concerns while maintaining high-performance standards
• In March 2024, Fibertex Nonwovens, a subsidiary of Schouw and Co., invested USD 47.82 million to expand capacity at two of its plants in the U.S. The company also allocated the same investment amount for capacity expansion in Europe, specifically in the Czech Republic and Turkey, strengthening its presence in the spunbond nonwovens market
• In February 2024, Berry Global expanded its B Circular Range of agricultural films by incorporating 25% post-consumer recycled plastic (PCR) into its premium bale wrap brand, Silotite®. The new SilotitePro1800 Sustane film enhances silage protection while reducing environmental impact through sustainable material integration
• In January 2024, DuPont and Point Blank Enterprises announced an exclusive partnership for DuPont Kevlar EXO, further advancing protective fabric solutions in the industry
• In September 2020, Schouw and Co. invested USD 40 million to construct two nonwoven production lines in Malaysia and the U.S. These lines, scheduled to commence operations in the second half of 2021, increased the production capacity of Fibertex Nonwovens by 10%, solidifying Schouw and Co.'s position as a key player in the spunbond nonwovens market

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