Global Extrusion Machinery Market Size, Share, and Trends Analysis Report – Industry Overview and Forecast to 2031

Extrusion Machinery Market Analysis

Extrusion machinery plays a crucial role in food processing, plastics, and other industries by converting raw materials into finished products through continuous shaping. The process involves forcing materials through a mold under high pressure, heat, and speed, resulting in uniform shapes and textures. In the food industry, extrusion is used for products like snacks, cereals, and pasta, offering advantages such as enhanced texture, improved shelf life, and cost efficiency. Advancements in extrusion technology focus on energy efficiency, automation, and precision control, allowing manufacturers to produce high-quality products with minimal waste and reduced production times.

Extrusion Machinery Market Size

Global extrusion machinery market size was valued at USD 11.26 billion in 2023 and is projected to reach USD 15.56 billion by 2031, with a CAGR of 4.2% during the forecast period of 2024 to 2031. In addition to the insights on market scenarios such as market value, growth rate, segmentation, geographical coverage, and major players, the market reports curated by the Data Bridge Market Research also include import export analysis, production capacity overview, production consumption analysis, price trend analysis, climate change scenario, supply chain analysis, value chain analysis, raw material/consumables overview, vendor selection criteria, PESTLE Analysis, Porter Analysis, and regulatory framework.

Extrusion Machinery Market

“Increased Demand for Processed Foods”

The growing global demand for processed foods is a key driver of the extrusion machinery market. As consumer lifestyles become busier, there is a shift towards convenience foods, such as snacks, ready-to-eat meals, and breakfast cereals, which require advanced processing techniques like extrusion. This process enhances food texture, flavor, and nutritional content while ensuring consistency and faster production. Extrusion technology also supports the development of innovative food products, such as plant-based snacks and gluten-free options, meeting the evolving preferences of health-conscious consumers. As demand for such products increases, manufacturers invest in more efficient, versatile extrusion machinery to meet production needs.

Report Scope and Market Segmentation       

Extrusion Machinery Market Definition

Extrusion machinery is a type of equipment used to process materials, typically food, plastics, and metals, by forcing them through a die or mold under controlled conditions. The process involves feeding raw materials, often in a powdered or granulated form, into a heated barrel where they are subjected to pressure, temperature, and mechanical shear forces. This results in a continuous flow of material that takes on the shape of the die opening. Extrusion machinery is widely used in food production for creating products like snacks, cereals, and pasta, and is also essential in manufacturing pipes, films, and profiles in various industries.                   

Extrusion Machinery Market Dynamics

Drivers  

• Rapidly Growing Construction and Automotive Industries

The growth in the construction and automotive industries is a major driver for the global extrusion machinery market. As both sectors expand, the demand for advanced plastic products has surged, driving the need for specialized extrusion machinery that can meet the evolving requirements of these industries. In the construction industry, plastics are increasingly replacing traditional materials like wood, metal, and concrete due to their lightweight, durability, and resistance to corrosion. Plastic pipes, profiles, window frames, and insulation materials are commonly produced using extrusion processes. With global urbanization and infrastructure development on the rise, especially in emerging markets, the need for high-quality, cost-effective plastic components is growing rapidly. Extrusion machinery plays a crucial role in producing these materials efficiently, making it essential for construction projects that require large volumes of standardized and customizable products.

In the automotive sector, the trend toward lightweight materials to improve fuel efficiency and reduce emissions has significantly boosted the demand for extruded plastic components. Plastics are now widely used in automotive parts such as interior panels, bumpers, dashboard components, and insulation materials. The use of extruded plastics in vehicles helps reduce weight without compromising strength or safety, making them a preferred choice in automotive manufacturing. Moreover, innovations in extrusion technology, such as multi-layer systems and specialized polymer blends, enable manufacturers to produce parts with unique properties, such as enhanced impact resistance or heat resistance, further driving demand in the automotive market. As both industries continue to grow, the need for reliable, high-performance extrusion machinery will expand. With increasing demand for plastic materials in construction and automotive applications, the global extrusion machinery market will experience sustained growth, driven by the need for efficiency, precision, and innovation in manufacturing processes.

For Instance,

• In June, 2021 according to an article published by Researchgate, This article explores key trends in the construction industry, emphasizing its vital role in economic development. Construction contributes significantly to a nation's economic potential by creating tangible assets and enhancing national wealth. The study analyzes industry indicators alongside macroeconomic data from the World Bank, the EU, and the Russian Federation between 2000 and 2020. It compares factors influencing construction, such as investments, incomes, and other sectors, using correlation analysis to identify relationships affecting construction output. The primary aim is to pinpoint the factors influencing industry performance through quantitative analysis.

Fast Expanding Medical and Pharmaceutical Sectors

The expansion of the medical and pharmaceutical industries is a significant driver for the global extrusion machinery market. As these sectors continue to grow, particularly with advancements in healthcare technology and the increasing demand for medical devices and drug packaging, the need for precise, reliable, and high-quality extrusion machinery has surged.

In the medical industry, the demand for extruded plastic components has risen due to their critical role in the production of medical devices and tools. Plastics are used in a variety of applications, from syringes, catheters, and IV tubing, to more complex devices like implantable devices and drug delivery systems. Extrusion technology allows for the production of these components with high precision and consistency, which is essential in the medical field where reliability and hygiene are paramount. The ability to produce materials with specific properties, such as biocompatibility or chemical resistance, is another factor driving the demand for extrusion machinery.

Similarly, in the pharmaceutical sector, the need for high-quality packaging is escalating as patient safety and product integrity become top priorities. Blister packs, vials, capsules, and drug packaging materials are increasingly being manufactured using extrusion techniques. These materials must meet strict regulatory standards for safety, which extrusion machines help achieve by providing precise control over product dimensions and uniformity. The growth of single-use medical products and the increasing focus on sterility and patient safety are also fueling demand for specialized extrusion machinery capable of producing disposable, hygienic, and customizable plastic products. Additionally, the trend towards personalized medicine and on-demand manufacturing in the pharmaceutical industry further necessitates the need for flexible and innovative extrusion processes.

For instance,

For Instance,

• In April, 2023 according to an article published by Mashup Media, LLC , The healthcare industry is rapidly expanding, driven by several key factors. People are living longer, leading to increased healthcare needs as the aging population requires more medical attention. The U.S. population is growing, particularly the number of older individuals, which further fuels healthcare demand. Telemedicine, accelerated by the COVID-19 pandemic, is becoming a staple in care delivery, though access disparities remain. The Affordable Care Act has expanded insurance coverage, while medical advances, including AI and robotic surgery, are transforming treatment. These factors collectively contribute to the ongoing growth of healthcare.

Opportunities

• Integration Of Additive Manufacturing with Extrusion

The integration of additive manufacturing (AM) and extrusion processes within the extrusion machinery industry represents a significant technological advancement, offering numerous benefits and expanding the capabilities of traditional extrusion methods. Additive manufacturing, commonly known as 3D printing, allows for the layer-by-layer construction of complex geometries and intricate designs that were previously unattainable with conventional extrusion techniques. By incorporating AM into extrusion machinery, manufacturers can achieve greater design flexibility, reduced material waste, and enhanced production efficiency.

One of the key advantages of integrating AM with extrusion is the ability to produce highly customized and complex parts with minimal material usage. Traditional extrusion methods often result in excess material being trimmed away, leading to waste. However, with AM, materials are deposited precisely where needed, reducing waste and optimizing resource utilization. This not only lowers production costs but also contributes to sustainability efforts by minimizing environmental impact.

Moreover, the combination of AM and extrusion enables the creation of multi-material and functionally graded components. This integration allows for the simultaneous extrusion of different materials with varying properties, resulting in products with enhanced performance characteristics. For instance, manufacturers can produce components with varying stiffness, conductivity, or thermal properties within a single part, meeting specific application requirements in industries such as aerospace, automotive, and medical devices.

The adoption of additive manufacturing in extrusion machinery also accelerates the prototyping and production processes. AM allows for rapid design iterations and quick turnaround times, enabling manufacturers to bring new products to market faster. This is particularly advantageous in industries where innovation and time-to-market are critical factors for success.

Furthermore, the integration of digital technologies and advanced control systems in extrusion machinery enhances precision and repeatability. Additive manufacturing techniques can be seamlessly integrated into automated extrusion lines, allowing for real-time monitoring and adjustments. This ensures consistent quality and reduces the likelihood of defects, ultimately improving overall production reliability.

• Increasing Demand for Extruded Materials in Emerging Markets

The increased demand for extruded materials in emerging markets is a significant driver of growth in the global extrusion machinery market. Emerging economies, particularly in Asia-Pacific, Latin America, and Africa, are experiencing rapid industrialization and urbanization, leading to a surge in infrastructure development, construction activities, and manufacturing output. This economic transformation has resulted in a heightened need for extruded materials such as plastics, metals, and composites, which are essential components in various industries.

In the construction sector, the demand for extruded materials like PVC pipes, aluminum profiles, and composite panels is rising due to large-scale infrastructure projects, residential developments, and commercial buildings. These materials are favored for their durability, cost-effectiveness, and ease of installation. The increasing population and urban migration in countries such as China, India, Brazil, and Nigeria are fueling the need for modern infrastructure, driving the demand for extrusion machinery to produce these critical construction materials.

The automotive industry in emerging markets is another significant contributor to the demand for extruded materials. As these regions become major manufacturing hubs for automotive production, there is a growing need for lightweight and high-performance materials to meet stringent fuel efficiency and emission standards. Extruded plastics, aluminum, and advanced composites are extensively used in automotive components such as bumpers, dashboards, and structural parts, supporting the expansion of the extrusion machinery market.

Additionally, the packaging industry in emerging markets is experiencing robust growth, driven by increasing consumer goods production and rising disposable incomes. Extruded materials like plastic films, sheets, and containers are essential for packaging applications, providing durability, flexibility, and cost efficiency. The shift towards sustainable packaging solutions is also propelling the demand for biodegradable and recyclable extruded materials, further boosting the market.

Moreover, the proliferation of small and medium-sized enterprises (SMEs) in emerging economies is contributing to the rising demand for extruded materials. These enterprises are increasingly adopting extrusion machinery to produce a wide range of products, from consumer goods to industrial components, catering to both domestic and international markets.

Restraints/Challenges

• Increasing Regulatory Pressure and Environmental Concerns

Environmental regulations and sustainability concerns are significant restraints for the global extrusion machinery market. As industries increasingly face pressure to reduce their environmental footprint, the demand for more sustainable manufacturing practices and materials is growing. While the adoption of new technologies and production processes can enhance efficiency, environmental concerns impose several challenges for the extrusion machinery market.

One of the primary concerns is the environmental impact of plastic waste. Traditional plastic products, produced by extrusion, contribute significantly to global plastic pollution. Many countries and regions have introduced stricter environmental regulations, including plastic bans, recycling mandates, and extended producer responsibility (EPR) programs. These regulations encourage industries to reduce plastic waste and improve the recyclability of plastic products. Consequently, manufacturers of extrusion machinery face pressure to develop machines that can produce more sustainable, recyclable, and biodegradable plastic materials. This shift towards sustainable production often requires significant investment in research, development, and new machinery to handle alternative materials such as bio-based plastics or recycled plastics, which are not always compatible with traditional extrusion processes.

Additionally, energy consumption in extrusion processes is a concern, as these machines can be energy-intensive. With increasing global emphasis on carbon reduction and energy efficiency, manufacturers are under pressure to develop extrusion machinery that reduces energy consumption while maintaining high production output. The cost of implementing energy-efficient technologies or retrofitting older machines to meet these new standards can be a barrier for some companies, especially smaller manufacturers or those in emerging markets. Furthermore, the push for circular economy practices is changing the way plastics are produced, used, and disposed of. This may require substantial changes in the design and operation of extrusion machinery, as manufacturers strive to meet these sustainability goals while still maintaining cost-effectiveness and production efficiency.

• Effects Of Material Properties Like Viscosity on Extrusion’s Efficiency and Quality

Material properties, particularly viscosity, play a crucial role in determining the efficiency and quality of the extrusion process. Viscosity, a measure of a material's resistance to flow, directly influences how materials behave under the high-pressure and high-temperature conditions typical of extrusion. Understanding and controlling viscosity is essential for optimizing the extrusion process, ensuring consistent product quality, and achieving desired mechanical properties.

In the context of polymer extrusion, viscosity affects the flow rate and uniformity of the molten material as it is forced through the die. Materials with high viscosity require greater force to push through the die, which can increase energy consumption and wear on the extrusion machinery. Conversely, materials with low viscosity flow more easily but may not provide the necessary structural integrity for certain applications. Therefore, achieving an optimal viscosity is critical for balancing processing efficiency and product performance.

The rheological behavior of materials, which includes viscosity, also impacts the thermal and mechanical properties of the extruded products. For instance, variations in viscosity can lead to inconsistent wall thickness, surface defects, and internal stresses within the extruded profiles. These defects can compromise the strength, durability, and aesthetic qualities of the final product. By precisely controlling the viscosity, manufacturers can enhance the dimensional accuracy and surface finish of the extruded materials, resulting in higher quality products.

Furthermore, viscosity influences the mixing and blending of additives and fillers within the base material. In applications where multiple components are combined to achieve specific properties, such as reinforced composites or multi-layered structures, the compatibility and dispersion of these components depend on the material's viscosity. Properly managed viscosity ensures a homogeneous mixture, preventing issues like phase separation or uneven distribution of fillers, which can degrade the material's overall performance.

Advanced extrusion technologies often incorporate real-time monitoring and control systems to manage viscosity and other critical parameters. These systems enable dynamic adjustments to processing conditions, such as temperature and screw speed, to maintain optimal viscosity throughout the extrusion process. This level of control enhances productivity, reduces material waste, and ensures consistent quality.

Impact and Current Market Scenario of Raw Material Shortage and Shipping Delays

Data Bridge Market Research offers a high-level analysis of the market and delivers information by keeping in account the impact and current market environment of raw material shortage and shipping delays. This translates into assessing strategic possibilities, creating effective action plans, and assisting businesses in making important decisions.

Apart from the standard report, we also offer in-depth analysis of the procurement level from forecasted shipping delays, distributor mapping by region, commodity analysis, production analysis, price mapping trends, sourcing, category performance analysis, supply chain risk management solutions, advanced benchmarking, and other services for procurement and strategic support.

Expected Impact of Economic Slowdown on the Pricing and Availability of Products

When economic activity slows, industries begin to suffer. The forecasted effects of the economic downturn on the pricing and accessibility of the products are taken into account in the market insight reports and intelligence services provided by DBMR. With this, our clients can typically keep one step ahead of their competitors, project their sales and revenue, and estimate their profit and loss expenditures.

Global Extrusion Machinery Market Scope

The market is segmented on the basis of type, product type, process output, end use. The growth amongst these segments will help you analyze meagre growth segments in the industries and provide the users with a valuable market overview and market insights to help them make strategic decisions for identifying core market applications.

Type

• Direct Extrusion
• Indirect Extrution
• Hydrostatic Extrution

Product Type

• Single-Screw Extruders
• Twin-Screw Extruders
• Others

Process Output

• Solid Body
• Semi-Hollow Body
• Hollow Body
• Others

End Use

• Construction
• Consumer Goods
• Automotive
• Food and Beverage
• Health Care
• Aerospace & Defense
• Others

Global Extrusion Machinery Market Regional Analysis

The market is analyzed and market size insights and trends are provided by country, type, product type, process output, and end use as referenced above.

The countries covered in the market are U.S., Canada, Mexico, Germany, Italy, France, United Kingdom, Spain, Belgium, Netherlands, Russia, Turkey, Switzerland, Rest of Europe, China, Japan, India, South Korea, Thailand, Indonesia, Malaysia, Philippines, Australia, Singapore, Rest of Asia-Pacific, Brazil, Argentina, Rest of South America, South Africa, Egypt, Saudi Arabia, U.A.E, Israel, Rest of Middle East and Africa.

Asia Pacific leads the extrusion machinery market due to rapid industrialization, growing food processing sectors, increasing demand for innovative products, and strong investments in manufacturing capabilities, particularly in China and India.

North America is emerging in the global extrusion machinery market due to advanced manufacturing technologies, increasing demand for customized solutions, growing industrial applications, and strong investments in automation and sustainability initiatives.

The country section of the report also provides individual market impacting factors and changes in regulation in the market domestically that impacts the current and future trends of the market. Data points like down-stream and upstream value chain analysis, technical trends and porter's five forces analysis, case studies are some of the pointers used to forecast the market scenario for individual countries. Also, the presence and availability of global brands and their challenges faced due to large or scarce competition from local and domestic brands, impact of domestic tariffs and trade routes are considered while providing forecast analysis of the country data.

Global Extrusion Machinery Market Share

The market competitive landscape provides details by competitors. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies' focus related to market.

Global Extrusion Machinery Market Leaders Operating in the Market Are:

• Davis Standard (U.S.)
• Coperion GmbH (U.S.)
• Milacron, LLC (An Operating Company Of Hillenbrand) (U.S.)
• Leistritz Extrusionstechnik GmbH (Germany)
• NFM/Welding Engineers,Inc.(U.S.)
• Gneuß Kunststofftechnik GmbH (Germany)
• Reifenhauser (Germany)
• " TECNOMATIC SRL" (Italy)
• KraussMaffei (Germany)
• Kabra ExtrusionTechnik Ltd. (India)
• Nordson Corporation (U.S.)

Latest Developments in Global Extrusion Machinery Market

• In January 2024, Davis Standard successfully acquired Extrusion Technology Group (ETG), expanding its capabilities in advanced extrusion systems. This acquisition strengthens Davis-Standard’s product portfolio and enhances its position in key markets such as packaging, automotive, and medical. The merger will drive innovation, improve customer service, and provide greater technological expertise, enabling Davis-Standard to deliver more comprehensive and efficient solutions to its global customer base
• In August 2024, Nordson Corporation has completed its acquisition of Atrion Corporation, a leader in medical infusion fluid delivery and cardiovascular solutions. This acquisition broadens Nordson's medical portfolio, tapping into new markets and therapies with strong growth potential

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